Markforged Introduces FX20 and ULTEM™ 9085 Filament for 3D Printing in Aerospace

 New 3D Printer and Proprietary Materials Increase Markforged’s Addressable Market for Bigger, Faster, Stronger, and Heat Resistant Parts

Markforged, creator of the integrated metal and carbon fiber additive manufacturing platform, The Digital Forge, is advancing its position as a leader in point-of-need production of industrial-strength end use parts with the FX20 printer. This new production-ready hardware prints the flame-retardant, high-performance thermoplastic material with ULTEM™ 9085 filament in combination with Markforged’s proprietary Continuous Fiber Reinforcement printing technology for high-strength, heat resistant, and higher performance parts that can meet the needs of the most demanding industries such as aerospace, defense, automotive, and oil & gas.

Built to scale distributed global production, the FX20 is precision-designed and sensor-driven to deliver breakthrough accuracy, quality, and reliability to fabricate parts directly at the point-of-need with the simple click of a button. As the biggest, fastest, and smartest 3D printer Markforged has ever produced, the FX20 pairs size and throughput to make larger parts at incredible speeds.

This new technology, alongside high-temperature printing capabilities, elevates the Digital Forge platform from accessible industrial-strength composite manufacturing to robust production applications. The FX20 has a heated build chamber capable of maintaining up to a 200°C temperature and the capacity to print parts up to 525 mm x 400 mm x 400 mm in size. The FX20 is up to eight times faster than the default print settings on Markforged’s existing line of composite printers and prints nearly five times larger builds than its next largest printer, the X7.

Bringing together ULTEM™ 9085 filament with Markforged’s proprietary Continuous Fiber Reinforcement technology will help manufacturers move from augmenting manufacturing operations with composite 3D printing to replacing entire segments of the supply chain by bringing strong, accurate parts that solve demanding, end-use applications right where needed.

Vestas Wind Systems A/S , a global leader in sustainable energy solutions, plans to use the FX20 with existing Markforged composite materials and the new ULTEM™ 9085 filament with continuous fiber reinforcement to print stronger, higher volume parts.

“The Digital Forge has given Vestas a powerful platform to circumvent expensive, multi-step, and time-consuming conventional manufacturing methodology,” said Jeremy Haight, Principal Engineer at Vestas. “When you factor in design iterations, these conventional parts are obsolete in a year or two. With the FX20 and ULTEM™ 9085, we will be able to design and manufacture larger, stronger parts, press a button and take that part right off the print bed to use it immediately with the confidence that it is very durable and robust.”

Printing the ULTEM™ 9085 filament with Continuous Fiber Reinforcement expands the advantages manufacturers can realize through additive technology. Adding the FX20 to the Digital Forge platform addresses a broader set of needs and applications.

“Markforged continues to build on our innovative legacy and lead the way in composite 3D printing—the future of manufacturing. With the releases of the FX20 and Continuous Fiber Reinforced ULTEM™ 9085 filament, we’re now fulfilling that promise to manufacturers who previously, in the most demanding environments, were unable to experience the benefits of the Digital Forge and our unique materials,” said Shai Terem, President and CEO of Markforged. “By helping move composites toward robust production, we’ll unlock more functional parts, made of stronger materials of even more impressive size, with applications from the factory floor to flight.”

“FX20 with patented composite technology will help Phillips Additive to address the increasing requirement of Bigger, Faster, Stronger, and Heat Resistant 3D Printed Parts. With reduced lead time and material waste, the FX20 will surely be an asset to manufacturers.” Said Sumeet Bengeri- Business Head, Phillips Additive

The FX20 and ULTEM™ 9085 filament are expected to ship worldwide in the first half of 2022. FormNext attendees can see the printer at Markforged’s booth, 12.0 D01, from November 16-19. To learn more, please join us for “Introducing the FX20” webinar on Nov. 9 at 10 a.m. ET, or visit our website.

The ULTEM™ and 9085 trademarks are used under license from SABIC, its affiliates or subsidiaries.

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